Comparison of plasma plasma polishing machine and traditional polishing method

Dongguan Jin Lin Automation Machinery Technology Co., Ltd is a professional company engaged in stainless steel, zinc alloy, copper, low carbon steel, the conductive material surface polishing apparatus, the core business is plasma electric slurry polishing machine, ultrasonic cleaning equipment. Please contact 13929267107 of the needs and advice in this area. The company's core business plasma plasma polishing function to achieve the traditional polishing effect, so that the workpiece is smooth, bright, to scratch, to burr. Throw the mobile phone slide, high precision parts have special good effect.

Compared with the traditional polishing method, plasma plasma polishing machine produced by Jinlin machine company has the following advantages:

First, fine small products, using the traditional way of polishing, the efficiency of the bottom, the effect is poor, but also easy to deformation. Plasma polishing can be more than 1MM products for polishing, and the use of professional tools, there is no distortion. Daily output 200K above.

Second, the effect, the traditional method is generally only polishing the outer surface of the workpiece, the workpiece especially concave powerless, and plasma electric slurry polishing can make the workpiece all mask luster, to a mirror effect, deburring, to cloak, at the edge of the estate slightly obtuse angle. For example, mobile phone and some high precision electronic products are required for deburring to cloak processing. Has gradually become a trend in the surface treatment of internal parts.

Third, cost, due to the traditional way to rely on human resources, more and more expensive in the era of human resources, plasma polishing has unparalleled advantages. Plasma plasma polishing to a certain extent depends on the traditional polishing, for stamping is not a good product needs to be traditional methods on the initial grinding, plasma plasma polishing can achieve a better effect. As for small products such as mobile phone keys, our production method has the advantage of traditional methods can not be compared, in terms of efficiency greatly improved, a lot of cost reduction. For a single mobile phone keypad small company Nissan can reach 200 thousand pieces.

Due to the uniform surface polishing of the each of the workpiece and polishing and will not affect the workpiece size, high precision parts and special requirements of the workpiece to 1mm above parts, traditional polishing method was unable to complete the ion plasma polishing can achieve unexpected results. This aspect has incomparable advantages. Watch industry is widely used at present, mobile phone slide, due to rail smoothness requirements are very high, and the traditional manual grinding way cannot groove of polishing, but also prone to deformation, polishing uneven. But plasma electric slurry polishing can to all uniform polishing, does not produce any deformation, high effect on yield can reach 40K for post etch products, especially deep etched concave portion will leave a residue, Indian yellow, dark. Affect the entire appearance. After plasma plasma polishing residue inside the dark will cease, and will be more bright. Increase the brightness of the product after laser. Our company specializes in the production of plasma plasma polishing equipment, the equipment by the body, the power supply, and control system, the core part of the power supply by the independent design and production of our company. If your company is willing to cooperate and seek common development, please contact us, we will be happy to serve you.

Main characteristics of plasma polishing (EDTM) machine:

(1) according to the different size of the workpiece, you can make the workpiece in a few seconds to 2 minutes to reach the mirror polishing effect, so that the subsequent processing is very convenient;

(2) in the process of polishing the effective removal of stamping parts or other parts of the edge of the production of burr;

(3) the surface of the workpiece in the polishing process to produce a layer of passivation film, so that it is to maintain a durable light, enhance the corrosion resistance of the polishing surface;

(4) the polishing uniformity is superior, the entire work piece surface even in all corners of the corner can achieve the same nearly mirror effect;

(5) the polishing process is controlled by electric parameters, the whole process adopts imported PLC automatic control, simple operation and convenient maintenance;

(6) the production efficiency is high, the production cost is low;

(7) polishing process does not produce chemical pollution [low concentration of drugs (+3%~5% water 95%~97% drugs, pH value of about 6.5~7)].

(8) cleaning ability: EDTM system not only positioning for rapid polishing mechanism. It is also suitable for as decontamination of various shapes on the surface of the alloy, in addition to fat, oxidation layer, cleaning residual impurities and chemical drugs, coating the surface of the workpiece before the quality of pre process.

The working principle of the automatic plasma plasma polishing machine:

Full automatic plasma plasma polishing technology is based on the diffraction effect of the plasma to achieve the polishing effect. The electrolyte is dissolved in the water, with a direct current, the workpiece surface will appear stable vapor gas layer, the gas layer will be surface treated with an aqueous electrolyte solution are separated, resulting in plasma chemistry and electrochemistry strong reaction between the surface and the electrolyte vapor, the processed surface of the cathode and the cathode oxidation. The oxide layer by chemical etching, polishing effect appears in oxidation and erosion velocity equal to the speed, the surface roughness is increased. When the reflectivity of the oxide layer and the thin enough to resist erosion, its reflectivity the highest value appeared. The microscopic uneven oxide layer is thin, so the erosion always occurs in the raised position.

In addition, after being polished surface is applied voltage high enough, that will produce very high electric field strength between the layer of gases, vapors, electrolyte and and strength in microcosmic uneven strengthened. Under the combined effect of these actions, a polishing article surface micro convex parts are flat cut, that is, to achieve a polishing and deburring effect.